Alloy Steel Rolls

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Alloy Steel Rolls Specification

Usage
Heavy Industry / Rolling Mills

Product Type
Industrial Roll

Material
Alloy Steel

Steel Standard
ASTM A355 / DIN 100Cr6

Tolerance
0.01 mm

Surface
Polished / Machined

Thickness
Customizable as per requirement

Size
Customer Specified (Typically 300mm to 1200mm diameter)

Dimension (L*W*H)
As per Drawing (Commonly L up to 4000mm)

Color
Metallic Gray

Service Life
Extended

Bore Type
As per customer drawing

Hardness
55-65 HRC

Non-destructive Testing
Ultrasonic & Magnetic Particle

Packaging
Fumigation Treated Wooden Cases

Heat Treatment
Quenched and Tempered

Resistance
High Abrasion & Fatigue Resistance

Application
Hot Rolling, Cold Rolling

Core Hardness
30-35 HRC

Machinability
Excellent

Finish Type
Mirror Finish/Shot Blasted

Roll Weight
500 kg to 8,000 kg

Casting Method
Centrifugal/Static

Quality Control
100% Inspection before dispatch

About Alloy Steel Rolls

Experience the exclusive range of Alloy Steel Rolls, crafted by a renowned manufacturer, exporter, and supplier in India. Select from potent designs with a top-notch hardness of 55-65 HRC and core hardness of 30-35 HRC, perfectly suited for hot and cold rolling applications. Manufactured via centrifugal or static casting, these rolls undergo meticulous heat treatment (quenched and tempered), achieving high abrasion and fatigue resistance for extended service life. Each roll, weighing 500 kg to 8,000 kg, undergoes 100% inspection and non-destructive testing, ensuring exceptional quality. Customizable and available in mirror finish or shot blasted, they are packed in fumigation treated wooden cases for safe delivery.

Application, Method & Usage of Alloy Steel Rolls

Alloy Steel Rolls are engineered for intensive hot and cold rolling processes, making them ideal for heavy industry and rolling mills. These rolls are implemented through either centrifugal or static casting methods and are available for both mirror and shot blasted finishes. To ensure seamless integration, the rolls are machined as per client drawings, fitting diverse bore types and customizable thickness. This meticulous direction of use guarantees optimal performance, wear resistance, and reliable results in demanding industrial settings.

Alloy Steel Rolls: Delivery, Sample Policy & Supply Ability

Packing & dispatch of Alloy Steel Rolls are managed with precision in fumigation treated wooden cases, ensuring product integrity during transit. Orders are processed efficiently, maintaining strong market value through timely deliveries. Typically, delivery times are minimized through streamlined order processing, and samples are offered following a select sample policy for customer evaluation. With robust supply ability, these top-tier rolls are produced to meet specialized requirements promptly, catering to heavy industry and rolling mills worldwide.

FAQs of Alloy Steel Rolls:

Q: How are Alloy Steel Rolls tested for quality before dispatch?

A: Each Alloy Steel Roll undergoes 100% inspection, including ultrasonic and magnetic particle non-destructive testing, to ensure top-tier quality and performance prior to dispatch.

Q: What benefits do users receive from the high hardness and core strength?

A: The high outer hardness (55-65 HRC) and core strength (30-35 HRC) deliver excellent abrasion and fatigue resistance, ensuring an extended service life and efficient performance in both hot and cold rolling.

Q: Where are these Alloy Steel Rolls typically used?

A: These rolls are primarily used in heavy industries and rolling mills, suitable for hot rolling, cold rolling, and applications demanding high durability and reliability.

Q: What is the process for customizing Alloy Steel Rolls according to need?

A: Customers can provide specific drawings and requirements; the rolls are then produced with the specified bore type, diameter, thickness, and finish to ensure seamless operation in their unique applications.

Q: When can customers expect delivery after purchase?

A: Delivery times are optimized through efficient order processing and depend on order volume and customization; all items are securely packed in fumigated wooden cases for transit.

Q: How do the casting method and heat treatment impact product quality?

A: Centrifugal/static casting and quenched & tempered heat treatment ensure uniform structure, high strength, and durability, enhancing the quality and longevity of the rolls.

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